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Dry Film - Paint Thickness GaugesSubscribe to RSS Feed
Coating Thickness Gauges - for non-destructive Dry Film Thickness measurement –
QNix® brand by Automation Dr. Nix - Made in Germany
The quality of your Paint coating systems depends on several factors, among other the streamlined production processes, choice of raw material, resources performance, and expertise. Paint thickness gauges for dry film thickness measurement also play an important role in determining the paint quality of coating systems- used during the application and inspection of the coatings in uncured and cured stages. Applying coatings according to paint manufacturer’s specifications and regular thickness measurements reduce the cost of product maintenance and waste of resources. Whether mechanical or electronic coating thickness gauge (also called dry film thickness gauges -DFT, mil paint meter or paint thickness meter) non-destructively measure the dry film thickness (DFT) on metal substrates, such as powder coatings, anodizing and electroplating on metal substrates such as steel, iron, aluminum, zinc or copper.
There are two distinct methods to measure Dry Film/coating thickness: The destructive Coating Thickness measurement and the Non-destructive coating thickness measurements. With the former, the coating is cut through and down to the substrate with a cutter. This technique involves damaging the applied coating, which is considered by many as not being very cost-effective and laborious. Wet film thickness might be considered another type of destructive film thickness measurement method. The method that does not damage the coating of a dry film is the non-destructive method. In this case, coating thickness is measured using different types of coating thickness gauges, determined by the measuring principles of operation. Mechanical Coating Thickness gauges are cost-effective and use the magnetic principle to measure dry film thickness on steel substrates. They are preferred in certain applications due to the robustness and the lack of complicated electronic systems. More advanced Coating thickness gauges use magnetic or hall sensor principles to measure dry film thickness on non-ferromagnetic coatings on ferromagnetic substrates such as steel and iron. They also use the Eddy – current method to measure non-ferromagnetic and electrically non-conductive dry film thickness on non-ferromagnetic and electrically conductive substrates such as aluminum, zinc, brass, and certain (high-grade) stainless steel substrates.
Without compromising on quality, the Automation Dr. Nix - QNix® brand offers a wide range of dry film Paint thickness Gauges/meters -DFT Gauges for precise and non-destructive measurement of coatings. We draw back from decades of experience in heavy-duty corrosion protection, industrial painting and contract coating, surface finishing with galvanized and anodic coatings as well as vehicle assessment and bodywork to design our gauges. Non-destructive dry film thickness measurements in accordance with ASTM Practice D7091 - A typical QNix Coating Thickness Gauge tolerance is between ± 0.04 mil and 2% of the measurement range 0-80 mils and 3% above 80 mils (new models).
Automation Dr. Nix works closely with customers, take specific requirements from different sectors into account so as to further develop the paint coating thickness gauges. The Paint thickness gauges for dry film thickness measurement are characterized by easy and intuitive operation, repeatable measurements that are replicated in our motto of "place, measure, read". Dr. Nix QNix® brand of Paint depth Thickness gauges is developed and manufactured only in Germany. This underlines the commitment to quality - 3-year manufacturer warranty. Certificate of Calibration shows traceability to Physikalisch-Technische Bundesanstalt (PTB) – an equivalent to the NIST in the USA and the NPL in Great Britain.
Automation Dr. Nix Paint / Coating thickness gauges for non-destructive measurement – QNix® series. Facts about QNix coating thickness DFT Gauges - Paint depth meter QNix® gauges If you have been doing one and the same thing and improving by learning for over 6 decades, you can call yourself an expert. Designing and manufacturing a coating thickness gauge is the core competence of Automation Dr. Nix. A type II (2) or electronic Paint/coating thickness gauge (also called dry film thickness gauges, paint meter, or paint thickness meter) measures the dry film thickness (DFT) on metal substrates non-destructively. QNix Paint thickness Gauges operate on the electromagnetic induction principle, Hall sensor principle, and the Eddy current principle. Derived from these principles, sensors are designed for a variety of industrial applications. The two Fe measuring principles ( Ferrous metal substrates) allow for coating thickness measurement of dry coating, powder coatings, anodizing, and electroplating on metal substrates such as steel, iron, aluminum, zinc or copper. A non-destructive QNix® coating thickness gauge measures the Paint/coating thickness on metal substrates. The substrate must either be magnetic or electrically conductive. The Non-Ferrous dry film thickness measuring principle (Non-ferrous metal substrates) allows for coating thickness measurement of electrically insulated coating thickness on electrically conductive substrates; Automation Dr. Nix offers a broad range of dry film paint thickness gauges for precise and non-destructive measurement in many industries, including automotive manufacturing, automotive aftersales, corrosion protection, powder coating, car body shops, product finishing, meteorology, laboratory, etc, The many years of working with experts in heavy-duty corrosion protection, gas, industrial painting, and contract coating, surface finishing, and bodywork, makes Automation Dr. Nix a reliable partner in these industries. QNix coating thickness gauges are one of the most reliable, easy to use, durable, and are proven to pass the Repeatability & Reproducibility (R & R) test.
With an Accuracy: 0.04 mils + 2% of the reading in the lower range 0- 80 mils (±3.5% of readings above 80 mils) for older models, the Dr. Nix QNix brand of Paint coating Thickness Gauges is one of the most accurate easy-t0-use paint gauges and ideal for Paint Applicators, Powder Coaters, Coating Inspectors Contractors, Automotive Detailers, Refinishers and Inspectors to measure the thickness of paint. All QNix coating/ Paint thickness gauges conform to national and international standards such as DIN EN ISO 2808 DIN EN ISO 2178 - Magnetic induction with electromagnet and measurement with the secondary coil (magnetic induction measurement method), Magnetic induction with electromagnet and measurement with Hall sensor, Magnetic induction with permanent magnet and measurement with Hall sensor DIN EN ISO 2360 - Eddy current method DIN 50981 BS 5411 (11). Countries with high aspirations for quality standards have organizations responsible for coordinating the national measurement system, hence provide traceability of measurement results to reference standards that are internationally recognized. Use Coating Thickness standards (shims) to verify the accuracy of the QNix Dry Film thickness gauge.
How and what to measure:
QNix® Coating thickness Gauges for dry film thickness measurement
by Automation Dr. Nix
A non-destructive QNix® Paint/ Coating thickness Gauges for dry film thickness measurement measures the dry film thickness on metal substrates. The coating thickness base must either be magnetized or electrically conductive for this purpose. Our paint meters/gauges then use the right measurement method. The development of our paint thickness testers/gauges conforms to national and international standards such as DIN EN ISO 2808, DIN EN ISO 2178, DIN EN ISO 2360, DIN 50981, BS 5411 (11). Non-destructive coating thickness measurement on metal substrates can be roughly divided into two measurement methods: Measurement on a ferromagnetic substrate such as iron or steel: The type of substrate and the associated measurement mode usually have the brief designation Fe. The measurement methods utilized here are those that take advantage of magnetic induction. A magnetic field is generated by a permanent magnet or electromagnet and measured with a Hall sensor (electromagnet or permanent magnet possible) or a secondary coil (only electromagnets). Measurement on a non-ferrous or non-ferromagnetic but electrically conductive substrate such as aluminum, zinc, copper, brass, and certain stainless steel types: This type of substrate and the associated measurement mode are designated with Non-ferrous. The eddy current method is utilized.
Automation Dr. Nix offers a wide range of QNix® Coating thickness Gauges for dry film thickness measurement, as well as probes for many fields of application. All conventional measurement methods are used: Magnetic induction with electromagnet and measurement with the secondary coil (magnetic induction measurement method) – DIN EN ISO 2178. Magnetic induction with electromagnet and measurement with Hall sensor – DIN EN ISO 2178. Magnetic induction with permanent magnet and measurement with Hall sensor – DIN EN ISO 2178. Eddy current method – DIN EN ISO 2360. Contact us, or partners in the US such as KTA, Gardco, Farwest Corrosion Control, etc.
Automation Dr. Nix QNix® Coating Thickness Gauge is also known as DFT Tester, QNix® Paint Gauge, QNix® DFT Meter, DFT Gauge, QNix®Paint Depth meter, QNix® Paint Depth Gauge, QNix® Paint Thickness Meter, QNix® Paint Thickness Gauge, QNix®Paint Meter, QNix® Thickness Meter for galvanizing, QNix® Thickness Gauge, QNix® Electroplating Thickness Gauge, and Electroplating Thickness Gauge.
Automation Dr. Nix QNix® brand of Paint coating thickness - DFT gauges - diverse as the applications of our customers.
Automation Dr. Nix has redefined flexibility and reliability in coating thickness measurements, expanding the capabilities of five generations of product innovation to more precision and easy operation. The new double release consists of two Coating Thickness Gauge series-
QNix® 5500 and QNix® 9500
QNix® Paint thickness Gauges for dry film thickness measurement with a faster measurement speed of 120 + readings per minute, auto-rotating display, and high contrast color LCD.
With its sturdy and ergonomic design, this new generation of digital coating thickness gauges employ Magnetic field amendment/Hall-effect Fe/ whirl current NFe to accurately measure coating thickness on both ferrous and non-ferrous metals. The gauges come ready to measure, with no calibration adjustment required for many applications. They are solvent, acid, oil, water, and dust resistant – weatherproof with a wear-resistant ruby probe tip. All coating thickness gauges come with a Certificate of Calibration showing traceability to PTB included Standard Models. Read More
QNix® Paint thickness Gauges for dry film thickness measurement
QNix® Coating thickness Gauges for dry film thickness measurement
QNix® 8500 Dry Film Thickness - DFT gauge can be used in any application where maximum flexibility in measurement and seamless measuring results and documentation are indispensable. Read More.
This QNix® Paint thickness Gauges for dry film thickness measurement can be used for quality assurance and documentation of the coating processes in heavy-duty corrosion protection, offshore installations, bridges, power poles, and shipbuilding facilities. In these fields of application, every applied coating must be documented. Operators can save the thickness of each individual coating and the total layer thickness per component or area in individual blocks, export them in an Excel file, and conveniently document data using the PC software QN version 7. Automation Dr. Nix has a range of probes for Dry Film thickness measurement including standard probes for Ferrous, Non-ferrous or both substrate types (with a measurement range of 80 mils or 200 mils), wireless probes for cable-free transmission of measured values between portable device and probe, and the thin-layer probe for measurements of thin films and small parts in surface finishing. The QNix® 8500 Paint Gauge also offers the possibility of integrating any standard probe or using it with an interchangeable cable.
QNix® 7500 Dry Film Thickness - DFT Gauge is a convenient coating thickness gauge that has proven itself in many areas of application. It is one of the pioneer modular system gauge ever built- Other Paint gauges with interchangeable probe concepts have drawn inspiration from the QNix 7500 Paint Gauge. Its Interchangeable measuring probes make the thickness gauge a real all-rounder for a wide range of applications. With an extension cable, you can use the probes externally and flexible. Increased flexibility is achieved with the right angle probes. Read More.
Automation Dr. Nix offers the compact and easy to use QNix® 4500 Paint thickness Gauges for dry film thickness measurement with an integrated probe or an optional cable probe, making it the smallest All-rounder in the QNix® series. The measurement range of up to 120 mils or 200 mils on Fe substrates and up to 120 mils on NFe substrates cannot be topped by the competition for paint gauges with less to no complicated buttons. To keep it simple, the QNix® 4500 and QNix® 4200 DFT Gauges have no data memory. As a result, QNix 4500 paint gauge functions with just one button, thus significantly simplifies handling. QNix® 4500 paint meter / Gauge is most often used in tasks where no documentation is needed and the focus is on fast and easy testing of coating thickness on the production line or sample testing of batches. Read More.
For Corrosion protection experts, the QNix® 1500 Dry Film Gauge DFT is a reliable classic that impresses because of its robustness, simplicity and measuring a range of up to 200 mils on both Fe and NFe modes. Because of its two independently integrated probes for steel and aluminum and three contact designed points for proper handling, QNix 1200 / QNix 1500 Paint gauge / meter can be used in a reliable and versatile manner and in extreme harsh production/manufacturing environment. To change the substrate in use, simply reverse the gauge. This lets you know at all times which substrate you are currently measuring. The robust, long-lasting, polished ruby measuring head tip protects the coatings from scratches and is extremely wear-resistant. QNix® 1500 paint meter also comes with a memory capacity – the QNix 1500 M. Read More.